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Industry Cluster

Gujarat Medical Device Industry : Moving Up in Value & Technology Chain

As is already highlighted in one of the earlier articles, Gujarat State has the largest number of licenced Medical Device companies in India with wide ranging products from common hospital disposables to most critical cardio-vascular devices.

 

History:

 

The industry in Gujarat originated with the I. V. Fluid manufacturing industry in the 1970s followed by manufacturing of common medical disposables products like I.V. Sets as well as catheters like suction and urethral catheters. The manufacturing of these products was facilitated by easy availability of basic plastic materials as well as plastic processing machineries in Gujarat.

 

Gujarat state is already known for strong entrepreneurial characteristics of the people and also the government and bureaucratic system. And hence with the exposure to the new business opportunity, number of small companies manufacturing I.V. sets and related products started coming one after the another. This resulted in Gujarat state companies manufacturing almost 90% of the low end common medical disposables in India. However, these products were not covered under any drug law as well as the entrepreneurs also did not have the back ground and understanding of requirements for medical device sector.

 

With the covering of I.V. sets, needles and some other products under the food and drug control requirements, the medical device industry in Gujarat entered in a transition stage facing many challenges both for the manufacturing as well as quality requirements.

 

Around this time, UNIDO initiated a cluster development program for the pharmaceutical units in Gujarat which was extended to the medical device industry also. This program was carried forward by Foundation of MSME Clusters (FMC).

 

At the suggestion of the Ministry of Small Scale Industries, Government of India, the United Nations Industrial Development Organisation (UNIDO) conceptualized and initiated the process of creating the Foundation for MSME Clusters. Subsequently, the Foundation was legally constituted as a non-government, non-profit registered trust under the auspices of the Entrepreneurship Development Institute of India (EDI), Ahmedabad, in the year 2005.

 

Gujarat Medical Device Industry Cluster Support Program By UNIDO : A Unique Success Story.

 

The SME Medical Device units of Ahmedabad/Vadodara faced a major challenge in achieving the stricter quality norms increasingly demanded by the Indian regulatory authority as well as by large-scale units, which can be their potential clients. This is because, in order to attain quality certifications the small firms often lack the required information, appropriate technical training, knowledge of desired plant layout/machinery requirements and were not able to locate affordable Business Development Service ( BDS ) providers to organize such activities.

 

The programme addressed these challenges in a step-bystep approach by building awareness among firms, sustaining a group approach to purchase of business development service (BDS), creating institutional linkages and finally building the capacity of existing and newly created associations to ensure the sustainability of the process.

 

The major problems faced by the cluster at the beginning of the intervention were:

 

i. Need for quality up-gradation
ii. Need of manpower training
iii. Business linkage through new channels
iv. Strengthening of institutional linkages

 

Implementation Strategy

 

The above problems were addressed in a step-by-step approach by creating awareness among firms, building consensus on group approach, organizing institutional linkages and building capacity of the associations.

 

In these interventions , industry association , “Medical Disposables Manufacturers’ Association,” ( MDMA ) , played a special role in disseminating a new vision for the cluster, which initially contributed significantly to ice-breaking and later triggered multiplication of initiatives; technical institutions provided training inputs; private BDS providers propped up confidence by securing business orders; and financial institutions provided financial support to the various activities. All these initiative where coordinated by the UNIDO methodology that triggered a proactive mentality and a growing dialogue among the various cluster actors.

 

As a result of these initiatives large number of units in Gujarat embarked on quality up-gradation, many of them made an investments varying from Rs 5 to 50 lakhs. New BDS providers were introduced in the areas of quality, factory level training, contract business, export market and other support services. The program created or strengthened linkages with technical/developmental institutions like PERD, CIPET, SIDBI, GITCO, SIDBI, SISI, etc. International networking has been undertaken with development agencies like CBI and NMCP.

 

Strong Supply Chain Industry :

 

Parallel to the growth of the medical device industry, number of supply chain and ancillary units also started growing. At present there are more than 150 small and big companies manufacturing important inputs starting from basic raw materials to components, subassemblies, manufacturing / testing / sterilization and other machineries. The UNIDO program also supported number of service providers to focus on this sector.

 

Moving To The High End Technology Products:

 

With the passage of time, as the medical device industry sector became visible, manufacturing of relatively high investment as well as high technology critical care medical device products started in Gujarat with investments ranging from few crores to few hundred crores. With more and more products getting covered under drug licensing, the span of the industry also started widening . This is further supported by the presence of large scale engineering units in the state as well as support by the state and central governments in establishment of industrial infrastructure as well as research institutes like NIPER.

 

The wide range of manufacturing of medical devices include products like :

 

• Orthopedic Implants
• Ophthalmic Implants / Products
• Diagnostic Products
• Cardiology Implants / Products
• Surgical Instruments / Accessories
• Bandages And wound care products
• Non-woven and medical textiles
• Dental Implants / Products
• Electro-Medical Equipments
• Medical Electronics Equipments

 

These units are supported and serviced by manufacturers / companies across the value chain

 

• Packaging Materials For Medical Devices And Pharmaceuticals
• Plastics Raw Materials / Components (Injection moulded / extruded) Laboratory Supplies
• Services including: Testing / Sterilization / Calibration /Validation / Quality Certification / Product Developments / R & D / Man Power Training etc.
• Engineering Services including : Surface Treatments / Coating / Electrical Mechanical Maintenance

 

Catalytic Role By Gujarat FDCA

 

From the beginning to the current stage of development, the role of Gujarat FDCA has been exemplary. It has remained more a guiding and motivation force all through out the growth of medical device companies in Gujarat. With many innovative initiatives like E-Governance the Gujarat FDCA has won even many awards not only in India but from international agencies like WHO, Bill and Melinda Foundation etc. Many of these initiatives by Gujarat FDCA have been replicated by various leading states in the country.

 

(Ref: Chronicle Pharmabiz, Sept. 01, 2016. The Author is Editor & CEO, Medical Plastics Data Service)

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