Medical Plastic Data Service Magazine

 

A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY

Our 27th Year of Publication
Page  2 of 5
 

Cover Story

Medical Polymers : Emerging Trends & Opportunities

 

Shape-Memory Polymers

 

Another interesting group of plastics are shape-memory polymers (SMPs). Just like the better-known shape-memory alloys, these will “remember” their original shape when deformed, and flip back to the initial shape when exposed to an external stimulus. These stimuli may be an electric field, light, changes in pH value, or, as most commonly, changes in temperature. Some SMPs even can retain three shapes, their initial (permanent) shape and two deformed morphologies. This effect offers several interesting options.

 

A commonly known application is bracelets that alter the position of teeth over a period of several months, or coronary stents that strut the artery and prevent an elastic recoil. The alteration in shape also may be used for clamping. Feasible are form - and/or force fitting fastenings. Applications for that are devices such as surgical staplers, remotely controlled switchable implants, or clamps to fix artificial heart valve.

 

More over, while shape-memory alloys already find widespread applications in medical devices, such as dental wires, cardiovascular stents, or orthopaedic implants, the utilization of SMPs still is in its very beginnings.

 

SMPs have potential applications as intravenous cannula, self-adjusting orthodontic wires and selectively pliable tools for small scale surgical procedures where currently metal-based shape memory alloys such as Nitinol are widely used. Another application of SMP in the medical field could be its use in implants, e.g. minimally invasive (trough small incisions or natural orifices) implantation of a device in its small temporary shape which after activating the shape memory by e.g. temperature increase assumes its permanent (and mostly bulkier) shape.

 

The integration of SMPs in fabric provides many fascinating and improved properties such as good aesthetic appeal, comfort, textile soft display, smart controlled drug release, fantasy design, wound monitoring, smart wetting properties and protection against extreme variations in environmental conditions.

 

Different SMPs such as shape memory polyurethane (SMPU), polyester, poly-hydroxyproline, polysilamine, etc., and some responsive hydrogels including poly (N-isopropylacrylamide) (PNIPAAm) hydrogels, polythiophene gel, etc., are used to fabricate such smart textile.

 

Indeed, a detailed assessment of the factors that influence the biocompatibility and toxicity of SMPs is crucial for the safe and sustainable development of those that are emerging.

 

Antimicrobial Plastics

 

Antimicrobial plastics are polymers that impede the growth of microorganisms owing to the presence of active antimicrobial agents on the polymer. Antimicrobial plastics inhibit the growth of microorganisms in a variety of products that they enclose or contain, thus playing a big role in extending the quality and shelf life of the products. Moreover, antimicrobial plastics help in curtailing infections and preventing illnesses by resisting the growth of disease-causing pathogens.

 

Owing to their multifarious applications, antimicrobial plastics have witnessed a significant rise in demand in the past few years, especially in industries such as healthcare, packaging, and personal care. The trend is likely to remain strong in the near future as well, with their rising set of applications in the fields of biomedical devices and implants expected lead to a massive rise in growth opportunities for antimicrobial plastics.

 

Typical end use applications are :

  • Vascular Access Devices : Catheters, Injection Systems, Needleless Connectors, etc.

  • Fluid Management Devices : IV Systems & Bags, Valves, Tubing, etc.

  • Device/Instrument Housings

  • Airway Management Devices : Endotracheal & Tracheotomy Tubes, etc.

  • Laparoscopic Instruments

  • Wound Dressings

  • Class I, II and III Medical Devices that come in contact with patients or their caregivers

And many other applications Some of the possible antimicrobial compounds (silver-and non-silver based) include :

  • Butyl Rubber (IIR)

  • Ethylene Propylene Diene Monomer (EPDM)

  • Polyisoprene (IR)

  • Polyurethane (TPU)

  • Silicones (LSR and HCR)

Transparency Market Research estimates that the U.S. antimicrobial plastics market will exhibit a 9.3% CAGR from 2014 to 2020, rising from a valuation of US$662.3 mn in 2013 to a revenue opportunity of nearly US$1,227 mn by 2020.

 

Emerging Trends In Manufacturing Technologies

 

While the above discussion is focused on trends and applications for Medical Polymers, the emerging trends in manufacturing of polymer based medical devices are also equally important to look into. It can include not only new trends in the commonly used plastics conversion technologies but also manufacturing environment / hygienic manufacturing as well as procedures like surface treatment / modification, 3D Printing bonding, antibacterial processing / coatings, anticounterfeiting, new sterilization approaches, packaging, printing and many more.

 

will take another opportunity in future to elaborate more on emerging trends and opportunities in manufacturing technologies in future.

 

Mr D L Pandya
Editor & CEO,
MEDICAL PLASTICS DATA SERVICE and www.medisourceasia.com

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Proven Trade Contacts, India

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