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A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY

Our 31st Year of Publication
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Materials

Ethylene Vinyl Acetate Polymers For Advancing Healthcare

 

IV THERAPY AND EVA

IV therapy is when medicine or fluids are infused directly into a vein. The majority of IV therapy is for delivery of nutrition, sodium chloride, potassium chloride or sucrose. Approximately 80% of hospitalized patients receive some form of IV therapy. In 1950 Dr. Carl Walter, a Harvard surgeon and pioneer in kidney transplants,
invented the plastic medical bag (3). This enabled plastic bags to replace glass bottles thereby reducing breakage, lowering weight during shipment and enabling safer handling during dangerous but urgent situations such as a battlefield or natural disaster, where patients need immediate attention and are often being moved with IV lines in place. It is difficult to estimate how many soldiers’ lives have been saved through the use of rapidly available plastic IV bags and their contents.

Case Study 1 – Total Parenteral Nutrition and EVA

In 1969 Dr. Stanley Dudrick at the University of Pennsylvania (4) conducted work that ultimately led to the foundation for total parenteral nutrition (TPN). In the 1970’s and 1980’s alternatives to PVC plastic IV bags were sought because the phthalate plasticizer, commonly used in PVC, was leaching into nutrition fluids including the lipid components.

EVA was found to be an excellent solution for TPN bags. EVA offered the ability to have high flexibility without having to incorporate plasticizers. The simplicity of the molecular architecture enabled said flexibility by increasing the content of vinyl acetate comonomer.

The higher VA content, e.g. 18 to 28 percent, also provides excellent transparency. Film of high quality was possible due to EVA’s excellent rheology. Of additional importance was EVA’s ability to be welded for construction of the bags. For IV nutrition bags, EVA provides excellent biocompatibility as measured by USP Class VI testing.

STEM CELL THERAPY AND EVA

Stem cell therapy is a very large and promising area for treating diseases such as Parkinson’s, diabetes, ALS and heart disease.

Successful therapies for these diseases could enable treatment for between 100 million to 150 million Americans (5). Researchers and medical professionals store stem cells in cryogenic conditions so that they are available when needed. Case Study 2 – Cell Therapy and EVA.

Consider the lifesaving situation in a 2-year-old toddler from the UK who received frozen stem cells. She was facing a rare, lifethreatening form of acute myeloid leukemia having a 30% life expectancy. She was given a transplant of frozen stem cells which were originally located in Tokyo. She made a complete recovery. Which type of medical packaging is used for storage of these precious cells? EVA.

Stem cells are stored at temperatures of -156°C to -196°C (6). Various materials have been used for storage bags, including EVA and fluorinated ethylene propylene (FEP) or polytetrafluoroethylene (PTFE). In the USA, EVA is the material most commonly used for cryocontainers (7). FDA 510K clearances illustrate EVA’s use. If one looks at the simple molecular structure of EVA it is observed that EVA can achieve remarkable diversity of properties due to its two monomer design, ethylene and vinyl acetate. The reactivity of each monomer is such that the overall composition of ethylene to VA content in the final copolymer is approximately the respective feed ratios. Therefore, one can vary flexibility and glass transition temperature, Tg, by varying the vinyl acetate content.

For high VA content grades, e.g. 28%, a glass transition temperature of -30°C is achievable. This provides good lowtemperature performance with high clarity of the container. Furthermore, because of the ability to target desired properties by varying solely the VA content, one does not need additives such as plasticizers which can leach into the stored contents, presenting contamination issues. EVA is easily sterilized by gamma radiation which is commonly used for sterilization of cryo storage bags. Gamma sterilization is not recommended for FEP due to its low tolerance level of 50 kYG. Polytetrafluoroethylene (PTFE) has a tolerance level of 5 kGY and may disintegrate into powder with gamma radiation. Also, PTFE may liberate fluorine gas during gamma sterilization.

Thus, the unique characteristics of EVA have positioned it to become the leading material in the field of cryogenic stem cell storage.

CONCLUSION

This article has discussed the evolution of EVA’s usage in key healthcare applications. From the long history of use in nutrition bags and expanding the field of IV therapy, to its importance in the storage of critical products like stem cells, EVA continues to demonstrate its role as a highly versatile polymer for a broad range of medical device and pharmaceutical applications.

REFERENCES

1. Celanese internal data
2. Celanese internal data
3. N. Barsoum and C. Kleeman, Am. J. Nephrol 2002; 22:284 289.
4. Ibid.
5. J. Shaw, Stem Cell Science, Harvard Magazine, July-August 2004.
6. www.ncbi.nlm.nih.gov/pmc/articles/PMC2075525.
7. Ibid.

 
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