Medical Plastic Data Service Magazine

 

A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY

Our 31st Year of Publication
Page  2 of 4
 

Manufacturing

Sterilization Of Health Care Products By Gamma Radiation

 

Sterilization by Ethylene oxide (ETO)

• ETO is employed for heat and radiation sensitive materials.
• It is carried out with pure gas or with a gas admixed with a suitable gas. Gas concentration, humidity, temperature and process time can appreciably affect the efficiency of this process.
• Typical parameters may be 900mg ETO/L at 10psi, 50-60 % RH and 6 hours of exposure.

Terminal Sterilization by radiation

• It is Physical and cold process
• Pre - Packed Finished product is sterilized
• A dose of 25kGy provides a extremely high safety factor, and when the product has low initial microbial count, the probability of any microbial survival can be expected to be less than one in one million

Comparison of ETO and radiation sterilization

Factor ETO Radiation
Conditions for sterilization ETO conc. 900mg/l Temperature 55 °C RH 50-60% Pressure 10psi Time 6hr

Radiation dose

25kGy
NA
NA
NA

Time yes Yes
Post sterilization degassing period 7-14 days No
Choice of packaging Narrow Wide
Sterilizing the product packed in shipping pack Not possible possible
Penetration power low Very high
Residual toxicity yes nil

PRIMARY PACKAGING MATERIAL FOR RADIATION STERILIZATION

• Impermeable to microorganism
• Good heat sealing property
• Good tear and impact strength
• Clarity and customer appeal
• Stability against radiation

Products commonly sterilized by radiation

• Medical Devices coming under Class A, B, C and D as specified by CDSCO in MDR 2017
• R & D samples
• Empty plastic bottles, nozzles, caps etc., which are not coming under CDSCO purview.
• Drugs coming under C &C 1 and other than C &C1 as per drugs and cosmetics act 1940 and rule 1945
• Ayurvedic and Cosmetic products as approved by CDSCO

Common Medical Disposable Products Sterilized by gamma Radiation

THERMOPLASTICS Radiation stability
Polycorbonates (PC) Good; turns yellow
Polyesters (aromatic) Good
polyethylene Good
polypropylene Fair; good if stabilized
Polystyrene Excellent
Polysulphonates Excellent
PVC Good; if stabilized
THERMO SETS  
Epoxies Excellent
Phenyl formaldehyde Good
Polyamides Excellent
Polyurethane Excellent
Polyvinyledene flouride Good
ELASTOMERS Radiation stability
Polyacrylic Poor/good
Natural Good/excellent
Nitriles Good/excellent
Neoprene Good
Silicone Good excellent
Styrene-butadiene Good
Urethane Excellent

Advertisers' Index

Accuprec Research Labs Pvt. Ltd., India
Ambica Medicare Engineering, India
Bry-Air Asia Pvt. Ltd., India
Nu-Vu Conair Pvt. Ltd., India
Celanese Corporation, India
CLS Pvt. Ltd., India
Carclo Technical Plastics Pvt. Ltd., India
ET Elastomer Technik, Germany
Eewa Engineering Co. Pvt. Ltd., India
Elkem South Asia Pvt Ltd, India
I-Kare Polyalloys Pvt. Ltd., India
KLJ Group, India
Lubrizol Advanced Materials India Pvt. Ltd.
Map Industries, India
Milliken & Company, India
Milacron India Pvt. Ltd., India
GLR Laboratories Pvt. Ltd., India
HighRichja Precision Extrusion Machinery Co. Ltd., China
PVC Colouring Compounding & Processing, India
Qosina, USA
R.R. Patel Gases (P) Ltd., India
Raumedic AG
SMC Medical Manufacturing Pvt. Ltd., India
Tekni-Plex India Pvt. Ltd., India
Trustin Analytical Solutions Private Limited, India
Yizumi India

Airways Surgical Pvt. Ltd., India

Alpha Medicare and Devices Ltd., India
Alpha Therapeutics Pvt. Ltd., India
Angiplast Pvt. Ltd., India
Beacon Plastics, India
Delux Surgical, Inida
International Certification Services Pvt. Ltd., India
Jain Rubbers Pvt. Ltd., India
Life-O-Line Technologist, India
Leelavathy Medical Device Company, India
SEC Global Consulting & Initiative LLP, India
Surgi Pack India Pvt. Ltd.
Amigo Surgi Care Pvt. Ltd., India
Apex Medical Devices, India
Jimit Medico Surgicals Pvt. Ltd.
Morrisons Lifecare Pvt. Ltd., India
National Healthcare, India
Pharmadocx, Inida
S. Nath & Co., India

Unikal Consultants, India

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