Medical Plastic Data Service Magazine

 

A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY

Our 31st Year of Publication
Page  3 of 4
 
 

Manufacturing

Sterilization Of Health Care Products By Gamma Radiation

Category of gamma Irradiator

• Category I: self contained dry storage
• Category II: panoramic dry storage
• Category III: self contained wet storage
• Category IV: panoramic wet storage

Gamma Irradiator Sources

• Co -60 (average photon energy: 1.25 MeV & half-life: 5.27 y used in almost all industrial radiation processing facilities)

• Cs –137 (photon energy: 661.7 keV & half-life: 30.1 y used in small, self-contained dry storage irradiators, for irradiation of blood and insect sterilization)

ISOMED – India's First gamma Radiation sterilization facility

• ISOMED the first radiation plant for sterilization of medical products, was set up in India in the year 1974 by Department of Atomic Energy at Trombay Mumbai with assistance of UNDP. Setting up of ISOMED had ushered in the radiation sterilization era in the country.

• In the last four decades of operation, ISOMED served over 1600 manufacturer of medical products and pharmaceuticals in the country.

ISOMETRIC VIEV OF ISOMED Plant

PRODUCT FLOW IN IRRADIATION CELLISOMED

ISOMED FACILITY IN OPERATION

ISOMED plant

• The Plant Essentially consists of
• Radiation source Co-60
• An automatic system for conveying the product boxes into the irradiation cell exposing to the radiation field for a specified period and taking them out of the cell
• Laboratory for dosimetry to release the processed product
• Facility for production of Radiation Indicator button

Procedure for radiation sterilization of licensed products

• Customer must have a valid manufacturing license issued by FDA/CDSCO for the products
• A Quality Agreement between ISOMED and Customer
• Customer must obtain a loan license in favor of IOSMED for the products intended to be sterilized by gamma radiation
• After scrutiny of application, ISOMED would issue a consent letter in prescribed form to the applicant to submit to CDSCO/state FDA for getting loan license.

Procedure for radiation sterilization of non licensed products

• Customer must have a valid manufacturing license issued by competent authority for the products
• A Quality Agreement between ISOMED and Manufacturer

Requirements for Sterilization by gamma radiation

AERB approved radiation facility

• Radiation Source (Co-60) to deliver desired radiation dose
• AERB approved staff
• Primary Packaging : The packaging should provide a complete barrier to the entry of microorganisms and should be designed to facilitate aseptic removal of contents. Unsupported PE films of 300 gauge thickness are suitable for soft products and 500 gauge for rigid products.

Radiation dose (kGy)

• The energy of radiation is deposited in medium when radiation passes through medium. Radiation energy absorbed is called radiation dose and is measured in Grey or kGrey
• Survival of micro-organism by radiation depend on D10 value of micro-organism, environmental conditions (humidity, temperature, water)
• Dose measurement - Chemical method:
• Ceric- cereous dosimetry system

Back | Back to Top | Previous | Next

Advertisers' Index

Accuprec Research Labs Pvt. Ltd., India
Ambica Medicare Engineering, India
Bry-Air Asia Pvt. Ltd., India
Nu-Vu Conair Pvt. Ltd., India
Celanese Corporation, India
CLS Pvt. Ltd., India
Carclo Technical Plastics Pvt. Ltd., India
ET Elastomer Technik, Germany
Eewa Engineering Co. Pvt. Ltd., India
Elkem South Asia Pvt Ltd, India
I-Kare Polyalloys Pvt. Ltd., India
KLJ Group, India
Lubrizol Advanced Materials India Pvt. Ltd.
Map Industries, India
Milliken & Company, India
Milacron India Pvt. Ltd., India
GLR Laboratories Pvt. Ltd., India
HighRichja Precision Extrusion Machinery Co. Ltd., China
PVC Colouring Compounding & Processing, India
Qosina, USA
R.R. Patel Gases (P) Ltd., India
Raumedic AG
SMC Medical Manufacturing Pvt. Ltd., India
Tekni-Plex India Pvt. Ltd., India
Trustin Analytical Solutions Private Limited, India
Yizumi India

Airways Surgical Pvt. Ltd., India

Alpha Medicare and Devices Ltd., India
Alpha Therapeutics Pvt. Ltd., India
Angiplast Pvt. Ltd., India
Beacon Plastics, India
Delux Surgical, Inida
International Certification Services Pvt. Ltd., India
Jain Rubbers Pvt. Ltd., India
Life-O-Line Technologist, India
Leelavathy Medical Device Company, India
SEC Global Consulting & Initiative LLP, India
Surgi Pack India Pvt. Ltd.
Amigo Surgi Care Pvt. Ltd., India
Apex Medical Devices, India
Jimit Medico Surgicals Pvt. Ltd.
Morrisons Lifecare Pvt. Ltd., India
National Healthcare, India
Pharmadocx, Inida
S. Nath & Co., India

Unikal Consultants, India