A TECHNO-ECONOMIC NEWS MAGAZINE FOR MEDICAL PLASTICS AND PHARMACEUTICAL INDUSTRY
Our 22nd Year of Publication
Page  6 of 7

Cover Story

Medical Device Sterilisation : Key Essentials, Options And Challenges

Gamma Radiation Sterilisation: The Indomitable Workhorse For Terminal Sterilisation Of Medical Products

Medical Product Categories Routinely Radiation Processed For The Terminal Sterilisation

• Single Use Disposable Medical Devices • Hospital Supplies • Family Planning Devices • Medicated/ Non Medicated, absorbent / non absorbent gauge dressings • Medicated Ointments • Medical Accessories • Burn dressings • Absorbent/Nonabsorbent Sutures • Petri dishes for the pharmaceutical industry • Containers and Closures • Orthopedic Implants • Drugs and Chemicals • Cosmetics • Ayurvedic Raw Materials • Silver Agitated Antimicrobial Dressings • 70% V/V Iso Propyl Alcohol Pre Pads • Elastics for Sports wear • X Rays protection gloves

Merits Of The Radiations Sterilisation Technology

  • Products of any shape can be sterilised because powerful gamma rays penetrate right through the package and the product.

  • Being a cold process, heat sensitive plastic medical devices and pharmaceutical products can safely be sterilised.

  • Flexibility in packaging as the products can be packed individually in sealed bags and sterilised in the fully packaged form.

  • Since sterilisation is effected after final packaging (Terminal Sterilisation) product sterility is retained indefinitely as long as the packaging integrity is not at risk.

  • This is a continuous, fully automated process with a single parameter to be controlled, namely the time of exposure. Steam sterilisation and ETO apart from being batch processes; require more than one parameter to be controlled.

  • Radiation Sterilisation enlarges the market for ready to use pre-packaged products. The process does not result into residual toxicity of any form in the product.

  • Products sterilised by this process do not become radioactive and are safe for use.

Limitations Of Radiation Sterilisation Technology

  • Radiation sensitivity of polymeric compositions.

  • Aqueous pharmaceutical preparations have poor radiation compatibility.

  • Single use disposable syringes have compatibility issues with radiation sterilisation.

  • The continuous decay of the Cobalt 60 radioactive source puts a continuous product load demand at the contract radiation service provider’s end.

Future Promises:

The market for the terminal sterilisation of single use disposable medical devices along with other medical products using gamma radiation has been witnessing a phenomenal growth in the recent years amidst the global awareness in the healthcare industry with respect to residual toxicity issues intrinsic to the ethylene oxide sterilisation. Incidentally , indigenous technical knowhow fuelled by self reliance attained by BRIT, DAE Government of India with respect to the complete life cycle of the Cobalt 60 Source (A key component of the Gamma Irradiators) has been a prime motivating factor for metamorphosing the conventional sterilisation practices in to ubiquitous radiation sterilisation practices particularly for the single use disposable medical devices. It is strongly believed that ensuing years certainly hold enthralling promises for the entire radiation sterilisation industry.

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